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How do you weatherproof outdoor signs?

  • Writer: woodproductsigns
    woodproductsigns
  • Aug 1
  • 4 min read

Updated: Sep 3

Outdoor wooden sign reads "Recreational Trails & Gardens." Text overlay asks about weatherproofing signs. Desert landscape in background.

Outdoor signage needs to stand strong against unpredictable weather. From rain and snow to prolonged sun exposure, the elements can wreak havoc if your signs aren't properly prepared. Below, we’ll explore effective techniques to protect outdoor signs, materials that last, and how you can ensure your investment stays in great shape.


High Pressure Laminate Signs are one of the most durable solutions available today. They provide superior resistance to weather and vandalism, making them an excellent choice for public spaces. But to truly protect all types of signs, it’s important to follow the right steps.


How do you weatherproof outdoor signs?


To weatherproof outdoor signs, focus on using high-quality materials, protective coatings, and effective sealing techniques. Each of these factors enhances durability and ensures your signs can withstand harsh conditions.


For instance, High Pressure Laminate Signs excel in such environments because the graphic is embedded inside the material, offering long-term protection against scratches, water, and sunlight. Here are some tips to get started:


  • Use weather-resistant materials like HPL, aluminum, or HDPE.

  • Apply a UV-resistant clear coat to protect against fading.

  • Inspect and maintain signs regularly to catch and address damage early.


Don’t underestimate the impact of small steps like using rust-proof mounting hardware. Even bolts can corrode over time, so ensure all components of your sign system are weather-resistant.


How to seal an outdoor painted wood sign


Sealing your painted wood sign is critical for protecting it from moisture that can cause warping, peeling, or rot. To do this:


  1. Prepare the surface: Make sure the wood is clean and dry before applying any sealant. Sand if necessary for an even finish.

  2. Apply primer: Use an oil-based primer for better adhesion and water resistance.

  3. Seal the surface: Choose a water-resistant sealer designed for wood. Polyurethane or spar varnish works well for outdoor signs.

  4. Finish with a clear coat: To maximize protection, finish with the best clear coat for outdoor signs, which typically includes UV inhibitors to prevent sun damage.


The correct sealing process extends the life of signage and keeps your wood sign looking vibrant and professional for years.


How to make an outdoor weatherproof sign


The key to building an outdoor weatherproof sign lies in choosing durable materials and applying protective finishes. Whether you're creating signage for your home or business, these steps will help:


  1. Start with high-quality materials: Outdoor sign board material such as HPL, aluminum, or HDPE offers natural resilience to various weather conditions.

  2. Protect the design: For a professional look, laminate printed graphics or use UV-treated inks to prevent colors from fading.

  3. Seal the edges: Unfinished edges can absorb moisture, leading to warping. Seal them using resin or edge tape.

  4. Mount carefully: Use rust-proof screws or hardware to keep your sign firmly in place without compromising its longevity.


If you're wondering how to make an outdoor sign for my business, High Pressure Laminate (HPL) panels are an excellent solution. They're highly resistant to wear, vandalism, and weather, making them ideal for storefronts or public installations.


How to keep outdoor signs from fading


Flowchart titled "Strategies for Sign Longevity" with steps: UV-Protected Materials, Clear Coat Application, Fade-Resistant Inks, leading to Durable Outdoor Signs.

Outdoor signs – especially those exposed to the sun – are prone to fading. To keep your sign looking sharp:


  • Use UV-protected materials: High-quality HPL panels naturally incorporate UV protection, helping them retain color clarity.

  • Add a clear coat: Applying the best clear coat for outdoor signs helps shield your signage from the harmful effects of UV rays and prevents discoloration.

  • Choose the right inks: UV-treated or fade-resistant inks are essential when printing graphics.


Regular cleaning also prolongs the life of your sign. Dirt and stains can obscure graphics and reduce its impact over time.


What is the cheapest material for outdoor signs?


When choosing an outdoor sign board material, cost often plays a role. While High Pressure Laminate offers unmatched durability, other materials like HDPE, plywood (MDO), and aluminum can be more budget-friendly:


  • HDPE (High-Density Polyethylene): Affordable and available in two-tone styles, but less long-lasting than HPL.

  • Plywood (MDO): Moderately priced and works well for painted or laminated surfaces, but may require more frequent maintenance.

  • Aluminum: Lightweight and rust-resistant, making it a good option for budget-conscious buyers needing a clean, professional finish.


However, for long-term durability, investing in materials like HPL ensures fewer replacements and lower upkeep costs over time.


Why choose High Pressure Laminate Signs?


From forests and parks to high-traffic areas, High Pressure Laminate (HPL) signs remain the premium choice for durable, customized signage. Not only are HPL panels resistant to fading, weather, and vandalism, but they’re also ideal for adhering to strict design standards, such as those set by the National Park Service (NPS). For buyers, understanding HPL's unique value proposition ensures confidence in their investment.


Final Thoughts


Weatherproofing outdoor signs is all about using the right materials and techniques to ensure they stand up to the elements. From sealing wood to using premium finishes, investing in quality protects your signs from harsh weather and keeps them looking great for years. 


For unmatched durability, consider our High-Pressure Laminate (HPL) Signs. These signs are not only resistant to weather and UV exposure, but also scratch-proof, fade-resistant, and easy to maintain—perfect for any outdoor environment. Our HPL signs are built to handle heavy use and extreme conditions while staying vibrant and legible. 


Looking for more ways to make your outdoor signs last? Check out our expert tips on creating weatherproof outdoor signs, and ensure your next project is both stunning and built to endure!

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